One book thta i know of is tpm for workshop leaders by shirose. The core idea of lean manufacturing is actually quite simplerelentlessly work on eliminating waste from the manufacturing process. Stephens purdue university press west lafayette, indiana. Tpm ensures quicker availability of quality spares, materials and other services as the persons responsible for these are also more involved and connected with maintenance and upkeep of equipment. Tpm establishes a total system of preventive maintenance for the entire life of the equipment. A main pillar of the toyota production system tps is total productive maintenance tpm.
Gives operators the knowledge and confidence to manage their own machines. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and equipment. Strategies and implementation guide highlights the importance of effective communication on all levels to successful tpm implementation. Total productive maintenance tpm is a series of methods that ensures every piece of equipment in a production process is always able to perform its required tasks so that production is never interrupted. Tpm is a tried and tested way of eliminating waste, saving money and making factories better places to work. A new alternative to total productive maintenance tpm. We also perform a technical study to evaluate tpm implementation results in global companies as well as japanese companies. The writing technique and the contents of the book 3 the pillars of tpm 7 the toyota production system also known as lean manufacturing 12 finally, advice for using the techniques 12 chapter 1. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee. Performing manual oee calculations helps reinforce the underlying concepts and. It contains examples and illustrations of how the tpm philosophy can be adapted and implemented as part of a lean enterprise strategy. Strategies and implementation guide systems innovation book series 9781482255386. Tpm brings maintenance into focus as a necessary and vitally important part of the business.
According to research conducted by the lean enterprise research centre lerc, fully 60% of production activities in a. Implementing total productive maintenance preventative maintenance series english and japanese edition. Total productive maintenance preventative maintenance series english and japanese edition seiichi nakajima, norman bodek on. Tpm includes participation by all sectors of the organization that plan, use, and maintain equipment. Heute wird tpm auch als total productive manufacturing oder total productive management im sinne. Waste is defined as any activity that does not add value from the customers perspective.
Total productive maintenance tpm is a team and shop floor based initiative focused on optimizing the effectiveness of manufacturing equipment. This book is jam packed with useful experience examples, and great information. In order for you to get the most out of it you should have some hands on. The essential strategy is to eliminate the potential of a problem. Tpm helps workers efficiently care for the equipment and machines they work with, which will reduce costs, including money. In this prerecorded, live training seminar shot at the peterbilt manufacturing training center in denton, tx, mike wroblewski, a senior lean consultant from gemba consulting and the kaizen institute explains why total productive maintenance tpm is not optional for lean thinking companies who rely on machines and equipment to satisfy customer demand. To enable total productive maintenance, use a cmms solution. Recent advancements in information systems and computer technology have led to developments in equipment and robotic technology that have permanently changed the characteristics of manufacturing equipment. Sample of powerpoint in pdf format for tpm total productive maintenance course. Total productive maintenance tpm is a system for performing proactive maintenance, with the goal of increasing equipment availability and avoiding breakdowns. Introduction to lean manufacturing lean production. When equipment breaks down or performs poorly, it causes serious disruption to your business. The function of maintenance is to find, preserve, and expand manufacturing capacity.
Tpm was developed in the 1970s as a method of involving machine operators in the preventive maintenance of their machines a reaction to increasing specialization and centralization of the maintenance function that had created divisionoflabor barriers between operators and the maintenance. Tpm depends on 5s, oee, 8 pillars, autonomous and planned maintenance. Total productive maintenance training and programs have been proven to help workers from plantfloor employees to senior executives incorporate maintenance into the everyday performance of the facility, detect developing problems earlier, mistakeproof equipment and reduce breakdowns. Pomorski principal consulting engineer brooks automation, inc. When summer is headed your way, do you have your air. A system of maintenance covering the entire life of the equipment and the total human resource.
Doug kiss is a senior management consultant with tbm consulting group with over 30 years manufacturing experience, leads the tbm lean energy practice. Productivity and reliabilitybased maintenance management matthew p. This concept was first introduced by ms nippon denso co. Total productive maintenance second edition by terry wireman 2004, 224pp, illus. It used to be available thrrough productivity press. Total productive maintenance tpm achuthan rajagopal. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction. Introduction to total productive maintenance study guide tpm100sg00100. Online shopping from a great selection at books store. Total productive maintenance tpm is a system of maintaining and improving the integrity of. Buy total productive maintenance tpm book online at. Everyday low prices and free delivery on eligible orders. An introduction to total productive maintenance tpm by venkatesh j.
Pdf total productive maintenance download ebook for free. Tpm is used by various industries, but works especially well for manufacturersand it can deliver compelling results over time. Factory managers want highperforming machines that never break down and switch easily from one product to another. We define the concept of total productive maintenance tpm.
Its over 20 years old but still might have what you are looking for. Tpm was developed by the japan institute of plant maintenance jipm. The number, frequency, and severity of equipment breakdowns can be decreased with proper maintenance. It can be considered as the medical science of machines. This pillar centers around the idea that the operators of machinery are capable of keeping up on the routine maintenance and cleaning of their individual stations and the machinery within them. I like the system, but have never helped implement one before. Total productive maintenance lean manufacturing and six. Total productive maintenance operational excellence. An introduction to total productive maintenance tpm. Tpm case studies by nikkan kogyo shimbun, total productive maintenance. Total productive maintenance 1 my company is moving toward tpm. Lessons from the gemba volume 1 is a collection of stories and case studies about applying lss to notforprofit organizations. Tpm total productive maintenance engages operators to improve.
This powerpoint will help you to investigate if the introduction of tpm will help you reduce lost time on operating equipment to a tune of 30% or better. Implementing successful total productive maintenance tpm. Total productive maintenance and the basic pillars of tpm. Total productive maintenance tpm is a strategy that operates according to the idea that everyone in a facility should participate in maintenance, rather than just the maintenance team. Implementing successful total productive maintenance tpm in a manufacturing plant ignatio madanhire, and charles mbohwa abstract this study examines the impact of total productive maintenance tpm implementation on an. The three goals of tpm are zero unplanned failures, zero product defects, and zero accidents. He has been certified in total productive maintenance by the japan institute of plant. Total productive maintenance a pillar of the toyota. Tpm can be of great value and its target is to improve core business processes.
Total productive maintenance tpm explained creative. It is a comprehensive, teambased, continuous activity that enhances normal equipmentmaintenance activities and involves every worker. Tpm steht im original fur total productive maintenance. Total productive maintenance tpm concepts and literature. An assessment of the capabilities of total productive maintenance tpm in the uk foundry industry is presented, together with a comparative study of uk and japanese foundries relating to. Proven strategies and techniques to keep equipment running at maximum efficiency by borris, steve isbn. It also discusses the role of the right set of tools from the right perspective. Total productive maintenance tpm is a method of maintaining and improving the integrity of production and quality systems through the machines, equipment, employees and the supporting processes. Down time for maintenance is scheduled as a part of the manufacturing day and, in some cases, as an integral part of the manufacturing process. It also discusses the role of the right set of tools from the right perspectiveand demonstrates how to obtain a healthy balance of both. Short on teory and long on practice, this book provides examples and case studies, designed to provide maintenance engineers and supervisors with a framework. Shop total productive maintenance books at alibris.
This approach uses the skills of all employees and seeks to incorporate maintenance into the everyday performance of a facility. Presentation on total productive maintenance mahendra k shukla. Total productive maintenance strategische instandhaltung mobiler. To start implementation of tpm firstly top management need to understand that tpm needs to be part of a long. Total productive maintenance, strategic management, books. Productivity and reliabilitybased maintenance management. Total productive maintenance tpm is a maintenance program, which involves a newly defined concept for maintaining plants and equipment. Total productive maintenance tpm was developed by seiichi nakajima based on the experience of the practical application of maintenance best practices in japan between 1950 and 1970. Total productive maintenance training tpm training online. Keep your equipment fully functional with total productive maintenance. Tpm improves equipment effectiveness lean production.
Do you have your heating system cleaned before winter. Tpm permanently improves the overall effectiveness of equipment, with the active involvement of operators. Total productive maintenance tpm flashcards quizlet. Short on teory and long on practice, this book provides examples and case studies, designed to provide maintenance engineers and supervisors with a framework for operational strategies and daytoday management and training techniques that will keep their equipment running at top efficiency. Total productive maintenance overview the mission of each pillar is to reduce loss with the ultimate aim of elimination of all losses.
This book is the result of studies of a large number of companies operating total productive maintenance tpm around the world, including many japanese organizations which are used as examples of best practice. Total productive maintenance is an innovative approach to maintenance that optimizes equipment effectiveness, eliminates. Increase in productivity and overall plant efficiency by 1. Total productive maintenance tpm is an approach to equipment maintenance that aims to achieve a perfect production process by increasing productivity, efficiency, and safety. The goal of the tpm program is to markedly increase production while, at the same. Abstract the ultimate goal of tpm is to implement perfect manufacturing. Use this editable professional powerpoint presentation to teach tpm and maximize equipment effectiveness. Arranged in a logical, userfriendly format, total productive maintenance shows readers how to define and evaluate their existing programs and integrate them with reliability centered maintenance and time and condition based maintenance. Total productive maintenance tpm is a system of maintaining and improving the integrity of production, safety and quality systems through the machines, equipment, processes, and employees that add business value to an organization tpm focuses on keeping all equipment in top working condition to avoid breakdowns and delays in manufacturing processes.
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